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Allied Motion's DPFlex™ is an innovative compact sensorless brushless motor drive that offers performance levels exceeding even those of conventional Hall-commutated drives.
The DPFlex detects motor rotor position at motor standstill via patented algorithms that use motor phase-inductance measurements to enable reliable motor starting even under load. The result is robust, stable motor operation at reduced cost compared to sensored motor drive combinations.
Typical applications that can benefit from use of the DPFlex include pumps, compressors, fans and blowers, respirators, centrifuges, conveyors, and variable-speed scanners and radar mounts.
Allied Motion provides DP.D™ Windows-based software for the DPFlex. DP.D enables you to easily set-up and configure the DPFlex. It auto-calculates optimum current loop settings for the motor; enables easy setting of inputs and outputs on the drive; and provides a four-channel oscilloscope tool that provides data logging of system registers in real time.
Features & Benefits- Sensorless control of brushless motors reduces system cost and wiring
- Compact modular drive for brushless motors with up to 900 W output power*
- Available in several PCB assembly versions or as a complete unit with heatsink and cover
- Up to 30 V and 30 A peak outputs will drive a wide range of brushless motors
- Closed loop control of current (torque) and velocity
- Up to 25:1 speed range
- Adjustable PID loop compensation parameters
- Analog input to set speed levels along with digital inputs for enable and motor direction control
- Protection afforded against phase-to-phase shorts, over and under voltage, over current and over temperature conditions
- Easy set up and configuration using Windows-based DP.D™ software
- Capable of driving low inductance motors at up to 30,000 RPM for high speed applications
Options- Embeddable PCB assembly version with or without mounting kit
- PCB assembly with heat sink version mounting kit
- Evaluation kit consisting of a DPFlex drive, DP.D software, and a connector and cable kit
* Heat sink dependent |  | - Modular sensorless brushless DC motor drive with up to 900 W continuous output*
- 16 and 30 VDC models at up to 30 A continuous peak will mate with most small brushless motors
- Unidirectional PID closed loop torque or velocity control
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Model
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10-F010-01
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10-F010-03
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10-F010-04
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10-F010-06
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Continuous Output Current
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30 A RMS(1)
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10 A RMS(1)
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30 A RMS(1)
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10 A RMS(1)
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Peak Output Current (2 sec)
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30 A peak
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10 A peak
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30 A peak
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10 A peak
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DC Power Input Voltage
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15 VDC min, 30 VDC max
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8 VDC min, 16 VDC max
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Motor Type Compatibility
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AC or DC brushless motors, wye-connected, rated up to 700 W 150 µs minimum time constant, 100 µH minimum phase-phase inductance
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Amplifier Type
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Two-quadrant control (bidirectional torque or speed), 20 kHz PWM, 100% duty-cycle capable
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Efficiency
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> 92% at 30 °C
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Current Loop
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PID, 50 µs loop delay
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Velocity Loop
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PID, 1 ms loop delay
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Speed or Torque Command Input
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0 - 5 VDC, 8-bit minimum resolution, non-isolated, single-ended
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Speed Range & Regulation
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20:1 typical speed range, 10:1 minimum, ± 5% regulation of top speed
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Digital I/O (programmable)
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• 1 IN speed direction control: 0 to 0.5 V logic-low, 8 - 30 V logic-high, 20 kHz sampled • 1 IN enable control: 0 to 0.5 V logic-low, 8 - 30 V logic-high, 20 kHz sampled • 1 OUT non-isolated, 30 VDC max, 10 mA max sink
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Communication Interface
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USB UART, 115.2 kbd
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Protection Features
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• Over voltage detection • Under voltage detection • Over current shutoff at 115% of peak • Phase-to-phase short-circuit protection • Over temperature shutdown at 90 °C
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Ambient Operating Temperature
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-30 to +50 °C ( -22 to +122 °F)
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Ambient Storage Temperature
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-40 to +100 °C ( -40 to +212 °F)
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Note: (1) Heat sink temperature dependent: Heat sink must remain below 90 ºC
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Item No.
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Description
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Type
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Size
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N/A
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DPFlex Series Sensorless Brushless Drive Specifications (web verison)
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PDF
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281 kB
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For software, user manuals and other documentation related to this series, link here.
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